The BUILD space includes robots, laser cutters, 5-axis routing machines, 3D printers, as well as a gantry crane that allows researchers and startup companies to explore the next generation of the building industry.

Aesthetically compelling, digitally-fabricated elements are highly visible to pedestrians at the street level and a glass-enclosed stair provides a way for the public to engage with the spaces. A separate kiosk is also located at the promenade area outside of Autodesk’s space for further displays and demonstrations.

True to its collaborative end-use, the project was conducted through an Integrated Project Delivery method in which our team worked with the design team, key subcontractors and the Autodesk client team to define project details such as scope, budget, schedule and methods of communication in a team environment.

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Consigli managed project logistics and material delivery in accordance with the Client’s strict security standards. To minimize disruption to daily activities at the occupied facility, the Client’s personnel working in the renovated space were relocated into new work areas prior to work being performed.

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This project was just one of many design-build projects for Diageo, including an administration building, barrel warehouses, visitor’s center, barrel filling and dumping building, LPG storage and civil work for a 4.3 MW CHP power plant. The team’s self-perform crews were contracted to complete numerous civil projects on the Diageo campus, including foundations for two four-million-gallon molasses tanks, external pipe racks, cooling tower foundations and additional concrete work.

Project completed by J. Benton Construction, LLC—Consigli’s Caribbean partner.

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Located adjacent to GDEB’s occupied Building 189, the new construction contains both open and closed (classified) areas, including training facilities, office space, a server room, drawing vaults and an ECC. The facility also supports additional functional groups including the primary communication room for Groton, NRRO/RPCO, NNPP and nuclear testing. The server rooms and ECC are supported by UPS and emergency generator systems.

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The scope of work includes structural, envelope and base building improvements to meet seismic code with new concrete cores, repair of the load-bearing masonry exterior walls and the installation of a new roof, windows and elevators. The brick buildings are connected by a new glass atrium forming the main lobby to the complex.
The campus is being built in adherence with LEED V4 as well as GE’s internal wellness program, HealthAhead and the principles of the WELL Building Standard.

Among the steps we’re taking to ensure the building is resilient and can withstand extreme weather events include:

• All critical mechanical, electrical, and plumbing equipment will be located in the mezzanine and roof spaces.
• Green roofs will be incorporated and water reuse systems will be implemented.
• Extensive below grade foundation waterproofing is being added.
• An estimated $1,571,000 of overall investments have been made to keep this project resilient.
• The return is estimated to be $545,000 per year in avoided losses and a five-year NPV at $788,000

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To accommodate these four large pieces of research equipment, structural and M/E/P modifications to the Mudd Building were required. Our team oversaw the excavation of the basement-level space, the underpinning of existing exterior walls and interior columns and the integration of a new floor slab. Additionally, new M/E/Ps and a complex eight-layer wall system were installed, to ensure the microscopes are encased in a precisely controlled environment, free from vibration and climate impacts. All work was managed around a highly sensitive research facility and active laboratory, requiring advanced levels of coordination, communication and construction mitigation.

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The existing 201,690 sq. ft., three-story building was converted to a high-end corporate and manufacturing campus featuring space for research and development, post-market research and quality control operations, a call center, an employee fitness center with locker rooms, a 7,492 sq. ft. cafeteria and commercial kitchen as well as open offices, conference rooms and executive suites. The 155,252 sq. ft. addition, provides clean room manufacturing and warehouse space, quarantine inspection and receiving areas, a gowning and wash unit, packaging rooms and a shipping/receiving area. Work was completed on a fast-track schedule and utilize Lean practices to attain a quick, collaborative start. During construction, the Consigli team pre-fabricated key project elements including the addition’s façade and M/E/P racks to accelerate the schedule and remove labor from the site. The second phase of the project includes the construction of a four-level, 600-space parking garage to accommodate the significant influx of Insulet employees to campus.

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While the renovations to the building preserved the steel structure and industrial feel of the building, extensive efforts were made to abate the asbestos siding and other asbestos-containing materials in the existing structure. The massive re-purposing effort brought the building up to modern standards for production, replaced windows and introduced new efficient M/E/P systems and flooring. Two elevators were expanded and brought up to code in order to manage the manufacturing equipment and raw materials.

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Redevelopment of two office buildings into a multi-tenant commercial lab building with ground-floor retail space. The existing buildings—originally built in 1910 and spanning an entire city block—received full façade restorations, structural and interior demolition, new M/E/Ps and a new rooftop mechanical penthouse with a screen wall.

Several smaller structures located between the existing buildings were demolished as a part of the project—with the exception of 170 ft. of historic façade, that was preserved and structurally braced during the early phases of construction. Following the wall’s structural bracing, four stories below-grade were excavated, requiring extensive abatement, shoring and bracing, to support a new, 165-car cast-in-place parking garage. A 80,400 sq. ft. addition was erected, incorporating the preserved façade—and serves as the new entrance to the complex.

The core/shell was fit-out to accommodate The Engine, a MIT-powered venture firm, that provides incubator space for start-ups pioneering technology in the biotech, medical device, manufacturing, clean energy, robotics and software industries. The interior features three major program areas—biology and chemistry labs, office and administration areas and flexible makerspace with a machine shop, electronics and rapid prototyping capabilities.

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